Know The Complete Process of Roofing Sheet Manufacturing
Metal Roofs are highly preferred due to their extravagant appearance, high endurance, longevity, energy efficiency and low maintenance features. Metal Roofs add more beauty to your premise and enhances its overall looks optimally. Metal Roofs come in an array of material options such as Zinc, tin, Galvanised steel, Aluminum, copper and much more. The manufacturing process of metal roofs varies depending upon its material, metal roof sheet designs and much more.
Following is the standard process of the roofing sheet manufacturing :
- Manufacturing Metal Coil: One of the most important stages of the manufacturing roofing sheet is converting raw material into the metal coil. The metals are purified and converted into metal coils to initiate the material manufacturing process. The metal coils are run through a rolling machine to reduce its thickness and achieve the desired grade. The grades for the rolling sheet vary depending upon its raw material.
- Roller former: The roller forming seam metal coil goes through a roll former system. A roller former is a machine that turns a metal coil into metal roofing sheets and panels. The machine plays an important role in forming metal roof sheet designs. It can be adjusted to achieve the desired panel designs. The seam panel is manufactured by feeding the metal coiler into a roll former to achieve the desired curves and profiles. The successive roll makes the bend into the metal and shapes it effectively. The Panel width is manually set in the roll forming machine as per the design of the roof seam. The typical width of the panel is 12,16 or 20". The extra 4" is not shaved to make the locks on both sides of the panel.
- Computer control unit: The majority of the metal roofing sheet manufacturers use a computer control unit to make the changes in the speed, control, operation, panel length and much more. A controlled computer unit makes it easy to adjust the roll forming machine as per the requisite. A smart computer unit automates the manufacturing process by running the coil as per the requirement and cutting the panel at a specific length.
- Sheet Metal: Apart from the metal panels there are numerous other elements of metal roof manufacturing including minute accessories such as a rake, gable trim, drip edge, ridge cap, sidewall, roof to wall connections and much more. All these elements are manufactured by a detailed process to ensure the efficacy of the panel is met optimally.
Metal Roof manufacturing involves several processes and steps. It is imperative to be careful and give utmost attention to every process to ensure the highest level of quality standards are achieved in the final product. Most of the metal roofing sheets manufacturers use the standard process to manufacture metal roof sheets, panels, roof designs in India. The metal roofs are highly preferred due to their high endurance and longevity, Metal roofs are sturdy and robust and they can withstand any climatic conditions. They help to keep your premise cosy as well as dry. Metal roofs provide the utmost protection to your house and have high resistance. It is one of the most trusted roofing solutions for those looking out for durable roofing alternatives.